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    Comprehensive comparison of performance of various ventilation ducts
    Date: 2014-04-09    Views: 4302

    It is a trend that the ventilation duct industry has developed from the original single sheet iron duct to the multi composite material duct, and from the original metal duct to the present non-metallic duct. Iron sheet air duct has been used for decades since 1930s. It is the longest life cycle product in the air duct industry. From the fiberglass reinforced plastic duct which appeared in the late 1980s to the imported composite air duct in the early 1990s, and then to several domestic composite air ducts, each has its own advantages and disadvantages, which are discussed one by one.

    1、 Iron sheet air duct

    The iron sheet air duct has been used for nearly 100 years, and its advantages and disadvantages are known to all.

    Advantages of iron sheet air duct:

    1) It has high strength, can bear 3000 PA wind pressure, and can meet the use of high, medium and low pressure air system.

    2) It can be processed on site, with low transportation cost, convenient adjustment and no influence on the construction period.

    Disadvantages of iron sheet air duct:

    1) It is easy to rust, and its service life is not long, which is not conducive to improving indoor air quality. In humid environment, the service life is only 5-7 years, and after 4-5 years to see the air duct is full of rust.

    2) High air leakage rate and high energy consumption. The iron air duct is connected by bite and flange, and its air leakage rate is about 10% (allowed by national standard).

    3) Ventilation noise is high. Due to the thin wall of iron sheet air duct, noise will be produced under the action of wind speed and wind pressure.

    4) Heavy weight increases building load. The weight of iron sheet air duct is more than 10kg per square meter.

    5) High thermal conductivity. The iron sheet air duct adopts external insulation, which increases the project cost and affects the construction period. If the external insulation is not in place or damaged, it will produce a cold bridge. Condensate Damage ceiling, will damage the objects below.

    6) The manufacturing and installation cycle is long. Large scale mechanical construction should be adopted for iron sheet air duct, and bite and flange should be made, so the speed is slow.

    7) Maintenance costs are high. The iron sheet air duct should be maintained frequently and treated with antirust.

    8) It's not beautiful. The external insulation of iron sheet air duct is not smooth and beautiful.

    9) Take up the ceiling space. Iron sheet air duct, flange height and insulation material thickness occupy a large amount of ceiling space (generally 40-60mm).

    2、 Aluminum foil composite glass fiber duct (super duct).

    The aluminum foil composite glass fiber air duct is directly made of superfine glass wool, the insulation material of iron sheet air duct. In 1992, super air duct (fiberglass duct) entered the domestic market. After more than ten years of market operation, the market share is still very small, and even has the trend of shrinking.

    Advantages of aluminum foil composite glass fiber duct:



    1) Sound absorption. Because it is directly made of superfine glass wool, the material is relatively loose and has good sound absorption performance.


    2) Light weight. It weighs about 3kg per square meter.


    However, compared with iron sheet air duct, it has many disadvantages


    1) Poor strength. Because it is directly made of superfine glass wool, it has poor pressure bearing capacity and can only be used in low pressure and small air ducts. Product protection requirements are high, easy to be broken by later hydropower and decoration projects. It can't be cleaned.


    2) Fear of dampness. Super fine glass wool has high water absorption. If the surface is not sealed in place, especially after slotting, it will absorb a lot of water and reduce the heat preservation performance and strength.


    3) Fibers are easy to fly. If the surface sealing of superfine glass wool is not in place, especially after slotting, the fiber will fly away and affect human health.


    4) The wind resistance is large. The absolute surface roughness can reach 0.9-1.1 mm, and the unit power is generally required to be increased by 10% to increase energy consumption.


    3、 Aluminum foil polyurethane air duct (sandwich duct).


    Aluminum foil polyurethane air duct is an air duct made of polyurethane intermediate insulation material and composite aluminum foil on both sides. One of the main characteristics of sandwich air duct is light weight, but its biggest deficiency is that its fire performance can not meet the national requirements. Both the national code for fire protection of high rise buildings and the code for fire protection of civil buildings stipulate that the ventilation duct materials must be made of class a non combustible materials. Sanwenzhi air duct can only reach grade B1 at most, and its accessories and glue are organic materials, which can only reach grade B1 at most, which does not conform to the national standards. San Wen Zhi's poor strength and pressure bearing capacity are also its major shortcomings.


    4、 Aluminum foil composite phenolic air duct.


    Phenolic air duct is made of phenolic resin as thermal insulation material and composite aluminum foil on both sides as plate.


    Phenolic air duct has the advantages of light weight and obvious disadvantages, such as poor strength, easy pulverization, easy delamination between aluminum foil and phenolic resin, large amount of strong acid is used in the foaming process, and the glue is organic glue, containing formaldehyde, which is not environmentally friendly.



    5、 Color steel plate air duct

    The color steel plate air duct is divided into single-sided color steel and double-sided color steel. The single-sided color steel is to move the original external ultra-fine glass wool to the inside, that is, the outer layer of color steel and the inner layer of ultra-fine glass wool. The double-sided color steel is to make another layer of iron sheet protection outside the insulation cotton of the iron sheet air duct. Compared with the iron sheet air duct in technology, it is still the iron sheet air duct. The improvement point is to replace the bite and flange with PVC insert, and the composite molding of heat preservation cotton and color steel plate at one time does not need secondary heat preservation.


    Advantages of double-sided color board air duct:


    1) The air tightness has been improved. The air leakage rate of iron sheet air duct is reduced due to the replacement of bite and flange with PVC insert.


    2) The construction efficiency is improved without secondary insulation.


    3) The service life of the air duct with color steel plate is increased.

    Because it is still made of iron, its disadvantages are obvious


    1) The use of PVC inserts to replace the bite and flange makes the iron sheet air duct incoherent, which not only reduces the fire resistance and fire resistance performance of the air duct (PVC insert can only reach grade B1), but also makes the advantages of good toughness of iron sheet completely lost. If in order to improve the tightness, it is more reasonable to think about the construction quality or sealing of iron sheet air duct.


    2) Glass wool is easy to fly in the interior, affecting human health. In order to make air duct, single-sided and double-sided color steel plates need to be slotted. The sealing after slotting is a big problem, which is difficult to seal in place.


    3) The air duct is not easy to clean. The inside of one side is glass wool, which is not easy to clean, and the inside of both sides is color steel plate. Under the action of cleaning brush, the paint layer will be damaged, affecting the service life.


    4) Compared with the iron sheet air duct, the strength is greatly reduced. The thickness of color steel plate is only 0.3 mm, which is 0.2 mm less than the thinnest 0.5 mm of iron sheet air duct. The air duct needs to be reinforced and the spacing of supports should be reduced, which increases the cost.


    5) The finished air duct is delivered from the factory, which makes it easy to make and adjust the iron sheet air duct on site.


    6) PVC flange strength is not high, no metal bite and flange strength is high, is a strength weak point.


    6、 Glass magnesium air duct (Jianyuan air duct)


    Jianyuan air duct is the best comprehensive performance ventilation duct on the market at present. It is the ideal product to replace the iron sheet air duct, and bring the super value benefit and high quality service for customers.


    1. Jianyuan air duct can save energy and reduce system operation cost (energy saving duct).


    Energy saving is an eternal topic in modern society, especially in building energy saving. In recent years, the state pays special attention to it. The energy-saving effect of Jianyuan air duct is quite obvious, which is more than 10% energy-saving than iron sheet air duct. For the air duct, the resistance along the way, the air leakage rate and the insulation performance are the main indexes to distinguish the performance of the air duct. The smaller the resistance, the lower the air leakage rate and the better the insulation performance, the better the performance of the air duct. Jianyuan air duct has excellent performance in these aspects


    1) Good heat preservation performance, reduce heat conduction energy consumption.


    Jianyuan air duct is directly compounded with thermal insulation materials without secondary insulation. The thermal conductivity of the air duct is small and the thermal insulation performance is excellent. It reduces the heat conduction loss in the process of cold and hot air transportation, which meets the national code for energy conservation design of public buildings. At the same time, Jianyuan air duct has improved the external insulation of iron sheet air duct, instead of internal insulation, so that the insulation material is protected by inorganic layer, so as to avoid the damage to the insulation material in the construction process of other types of work or the erosion of other pollutants on the insulation material, so that the insulation effect is stable and long-term.


    2) Low air leakage rate, improve the efficiency of air transportation.


    Jianyuan air duct is made of adhesive structure without flange connection, which greatly improves the airtightness of air duct. Compared with iron sheet air duct, it reduces the air leakage of bite and flange, reduces the air leakage rate of air duct and improves the efficiency of air transportation. The air leakage rate of Jianyuan air duct is only 1 / 10 of that of iron sheet air duct.


    3) Small wind resistance, reduce friction loss


    Jianyuan air duct plate is manufactured by mechanization, with smooth and flat surface, small friction coefficient, low wind resistance and absolute surface roughness of air duct ≤ 0.2mm.


    2. Jianyuan air duct brings you clean air (environmental protection duct)



    Central air conditioning system dominates the air metabolism of modern buildings. It is the real core organ of buildings - "lung", which directly affects people's respiratory health. Modern human beings spend 80% of their time indoors. Indoor air quality has a great impact on people's health. The outbreak of SARS virus in spring of 2003 makes people pay more attention to the impact of central air conditioning duct system on health. Jianyuan air duct is not only an environmental protection building material (passed ISO14000 certification), but also can greatly improve indoor air quality compared with iron sheet air duct.


    1) Improving indoor quality (IAQ)


    Jianyuan air duct is not rusty, moldy, dust-free, does not breed bacteria and fungi, no dust and fiber, no odor, does not produce granular, gaseous pollutants and biological aerogel, which can improve indoor air quality.


    The clean air duct can meet the needs of clean places.


    2) Class a environmental protection products, harmless to human body



    Jianyuan air duct is a new type of green building materials. According to the idea of product production cycle assessment (LAC), our factory has taken effective environmental protection measures from the aspects of raw materials, process formula, energy consumption in the production process and the recovery of discharged products. During the production, production, installation and use of the air duct, no environmental pollution substances are produced. Even in the case of fire, the smoke produced does not contain toxic substances and is harmless to human body. Therefore, it is a kind of environmental protection duct, which has obtained the national environmental protection mark.


    3. Jianyuan air duct creates a quiet environment for you


    Noise is also one of the pollution sources of modern environment. Quiet environment is conducive to human health and improve work efficiency.


    1) Noise reduction, keep the indoor environment quiet


    Jianyuan air duct has good sound insulation performance with an average sound insulation of 21db. At the same time, the thermal insulation material has the function of vibration reduction and sound absorption, which can isolate and reduce the air vibration and mechanical noise, eliminate the noise caused by shrinkage and expansion of iron sheet air duct, and keep the indoor environment quiet.


    4. Jianyuan air duct provides you with high quality and high performance products


    1) The quality is stable and reliable


    The product has passed the ISO9001:2000 quality management system demonstration, established the complete quality management organization structure and the product quality continuous improvement plan, produced the product in strict accordance with the ISO9001:2000 quality management system requirements, set control points in each process stage, and implemented total quality management (TQM) to ensure the product quality. In 2005, it was rated as a famous brand product and a famous and excellent product in the industry. PICC, the people's Insurance Company of China, also underwrites its product quality liability.


    2) Excellent fire resistance


    Jianyuan air duct is composed of incombustible inorganic materials and thermal insulation materials by high-tech technology. It is A-class non combustible material tested by the national quality supervision and Inspection Center for fireproof building materials. (integral composite grade A)


    The special adhesive and accessories of Jianyuan air duct are class a non combustible materials.


    3) Ultra high strength performance


    The strength of Jianyuan air duct is high, the bearing capacity is more than 1000N, it can bear the wind pressure of 3000pa, and can meet the use of high, medium and low pressure air systems.


    High strength also reduces the requirements of finished product protection in the construction process, so that the products are not easy to be damaged.


    4) Excellent moisture and water resistance


    Jianyuan air duct is not afraid of water. It will not rust or corrode in humid environment. Even if immersed in water, it can still maintain high strength, and the wet strength is as high as 80%.


    5) Can effectively improve the ceiling net space


    Jianyuan air duct adopts non flange connection technology, which can improve indoor clean space without flange height.


    6) Light weight, reduce building load


    The weight of Jianyuan air duct is 7kg per square meter, which is 30% lighter than that of iron duct, which can effectively reduce the building load.


    7) Beautiful appearance


    Jianyuan air duct is connected by non flange, with flat bottom and beautiful appearance. The outer wall can be painted with any paint to facilitate the second decoration.

    8) No cold bridge, more energy saving


    Jianyuan air duct adopts no cold bridge construction technology, there is no cold bridge node, more energy saving.


    9) Assembly and installation on site, high construction efficiency and time saving


    Jianyuan air duct adopts on-site assembly and installation technology, which does not need large-scale machinery and equipment. It has the advantages of quick on-site adjustment, high efficiency and time saving.


    5. Jianyuan wind pipe saves investment for you


    1) Low comprehensive cost, saving one-time investment


    The performance of Jianyuan air duct is better than that of iron duct, and the comprehensive cost is lower than that of iron duct, which saves one-time investment for customers.


    2) Long life, saving long-term investment

    Jianyuan air duct has reasonable design structure, reliable performance, stable quality, and its service life is more than 20 years.

    6. Jianyuan air duct brings you excellent after-sales service


    1) National after sales service response


    The company has set up after-sales service points in major provincial capital cities and key cities, and has established a complete after-sales service system to provide customers with fast and high-quality after-sales service.


    2) Basically no maintenance, easy to clean


    Jianyuan air duct is not rusty and rotten. It does not need annual antirust treatment and other maintenance. Its high strength and smooth surface are conducive to cleaning the air duct.


    3) Installation training and technical guidance


    The company can provide technical training for product assembly and installation and technical guidance for product use.


    The weight of Jianyuan air duct is not as light as other composite duct.


    The following is the performance comparison table of various air ducts:



    number

    performance

    Jianyuan air duct

    Galvanized iron air duct

    Aluminum foil composite glass fiber duct

    Aluminum foil polyurethane air duct

    (P3)

    Aluminum foil phenolic air duct

    Color steel plate air duct

    1

    Material / structure

    High strength inorganic material + heat preservation + high strength inorganic material

    Galvanized iron sheet + thermal insulation + protective layer

    Coating + centrifugal glass wool + composite aluminum foil

    Aluminum foil + polyurethane insulation + aluminum foil

    Aluminum foil + phenolic insulation + aluminum foil

    Color steel plate + superfine glass wool + (color steel plate)

    2

    Fire performance

    A

    A

    A

    B1

    B1A

    A

    3

    Thermal insulation performance / thermal conductivity(w/m·k)

    0.028

    0.035

    (Superfine glass wool)

    0.029

    0.028

    0.028

    0.035

    (Superfine glass wool)

    4

    Air leakage rate

    <1%

    10~12%

    <2%

    2%

    2%

    <2%

    5

    Flexural strength

    2.5MPa

    N/A

    Strength difference

    1MPa

    Strength difference

    N/A

    6

    Pressure bearing capacity

    2500Pa

    2500Pa

    800Pa

    900Pa

    800Pa

    1500Pa

    7

    Wind resistance / absolute surface roughness

    k=0.2

    k=0.2

    k=1.01~1.1

    k=0.25

    k=0.25

    k=0.25

    8

    Water resistance

    It is not afraid of water, rust and corrosion

    rust

    Afraid of water

    It is not afraid of water, rust and corrosion

    It is not afraid of water, rust and corrosion

    怕水

    9

    Weight per square meter

    7kg

    10~16kg

    2.8kg

    2.0kg

    2.0kg

    9kg

    10

    Air quality

    No rust, no dust, no bacteria

    Easy to rust, easy to breed bacteria

    It is easy to accumulate dust and the fiber is easy to fly away

    No dust, no bacteria, no dust

    No dust, no bacteria, easy powder

    Fiber is easy to fly

    11

    clean

    Easy to clean

    The zinc coating is vulnerable

    It can't be cleaned

    Difficult to clean

    Difficult to clean

    It is difficult to clean and the paint layer is vulnerable.

    12

    Occupied ceiling space

    No flange, total thickness 25 mm

    The total thickness of iron sheet, insulation layer and flange is 38mm

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